Macter Aerosol Manufacturing, Filling
and Sealing Operations

Macter Aerosol Manufacturing, Filling and Sealing Operations consists of a Pamasol high speed 6 head fully automatic filling and sealing machine capable of doing 110 cans per minute. Manufacturing is performed in a fully automatic, computer controlled and integrated manufacturing system comprising of a 300 kg capacity jacketed and automated vessel. Mixing, filtration of product and gases, addition of actives and non actives, weight, temperature and pressure control and transfer of product to the filling machine is all controlled and monitored through dual computer system.

Once the product is manufactured and QC passed, it is filled through the Pamasol filling machine. This machine first descrambles the cans, blow cleans them, fills with the product and seals with the metered dose valves. Once sealed, the propellant is added with the special gassing heads. The filled cans then pass through the on-line check weigher which weighs each can for uniformity of filled volume. Any cans which may be above or below the predetermined weight limit are automatically rejected.

The filling and manufacturing rooms are both ISO class 6 and the filling operations under the laminar flow hood are performed at ISO class 5. Humidity, air differential pressures and the temperatures of these rooms are also strictly monitored and controlled. This department has been setup at a cost of more than US$ 1.0 million.